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Wax On, Wax Off: Understanding Cosmetic Wax Technology

Posted on August 17, 2018 by George Deckner

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Selection of cosmetic products - learn about how cosmetic wax is used in personal care formulations in the Prospector Knowledge Center.Waxes are a diverse class of organic compounds that are broadly used in personal care products to modify skin feel, thicken, waterproof, boost SPF, and improve the wash/rub/wear resistance of formulations.

Wax melting points

Waxes are hydrophobic, solid materials at room temperature and typically have melting points above 40 °C and are insoluble in water but soluble hot in many cosmetic nonpolar to polar emollients. Upon cooling, the waxes form small crystals that can bind oil and provide structure.

High melting point waxes are used as thickening agents and to improve the wear properties of formulations. Low melting point waxes are used mostly as feel modifiers and don’t contribute much to structure. These include:

  • Lanolin
  • Petrolatum
  • Shea butter
  • Cocoa butter

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Chemical classes of waxes

The main chemical classes of waxes include hydrocarbons, esters, triglycerides, alcohols, and fatty acids. Many of these classes can additionally be polymeric and function as film formers.

Synthetic and naturally-produced waxes are broadly used with natural-based materials growing rapidly in popularity. Waxes can be further broken down to petroleum and plant-derived materials. Some of the most widely used waxes arepetroleum-derived, such as:

  • Paraffin
  • Ozokerite
  • Polyethylene
  • Synthetic
  • Microcrystalline

Most natural waxes are saturated triglycerides or esters with alkyl chain lengths of C12-C30. The triglyceride waxes are normally derived by fractionating vegetable oils or by hydrogenating vegetable oil, which converts the unsaturated to saturated alkyl chains. The most popular natural based waxes include:

  • Cetyl, Stearyl/Behenyl alcohols
  • Stearic acid
  • Carnauba
  • Candelilla
  • Beeswax
  • Hydrogenated vegetable oils

Waxes as structuring/thickening agents

By far the most important function of waxes is to thicken anhydrous and oil in water-based lamellar crystalline gel network-based formulations. Waxes also are key ingredients that provide stability and good in use properties to stick/hot poured colored cosmetics like lipsticks, blushers, eyeshadows, and foundations.

The largest commercial application of anhydrous wax based formulations are antiperspirant sticks which normally consist of Cyclomethicone and antiperspirant actives gelled using Stearyl alcohol.

The best anhydrous thickening system is normally the one that is the most efficient and uses blends of crystalline and amorphous waxes to provide the optimum crystal structure and stability. Crystalline waxes provide good strength while amorphous waxes provide good oil binding properties.

Using too much crystalline wax can sometimes result in brittle sticks that crack. Adding small amounts of highly branched waxes can be useful to reduce the particle size of crystals during cooling, which promotes good oil binding while improving flexibility.

The melting point of the formulation should be above 55°C to provide good shelf stability.The waxes need to have good compatibility with the liquid emollients used, or the emollient can bleed out of the structure. This is referred to as “sweating” by formulators.

Formulating sticks with waxes

The challenge in formulating sticks is to have good in use properties and mold release properties while maintaining stability. Making the stick too hard with high melting point waxes can provide good heat stability but often results in poor application or payoff on skin.

Using low levels of high meting point Synthetic wax or Polyethylene can increase the melting point of other waxes without significantly impacting the payoff on skin.

Another important consideration in formulating moldable sticks is to utilize waxes that provide the correct amount of shrinkage on cooling, otherwise mold release is negatively impacted. The most commonly used waxes in molded stick products include:

  • Ozokerite
  • Carnauba
  • Candelilla
  • Beeswax
  • Microcrystalline
  • Polyethylene

Combinations I like include Behenyl/Carnauba/Candelilla (all-natural option) and Microcrystalline/Polyethylene.

Waxes used to thicken oil in water emulsions are restricted to low hydrophilic-lipophilic balance (HLB) ingredients that can associate with high HLB emulsifiers to form lamellar crystalline gel networks that can bind water and thicken the emulsion. Most oil in water emulsions currently sold use these structures to thicken and stabilize the formulation combined with hydrophilic polymers like Carbomers, Acrylate copolymers or Xanthan gum. Common waxes used to form lamellar crystalline gel networks include:

  • Cetyl/Stearyl/Behenyl alcohols
  • Steareth 2
  • Stearic acid
  • Glyceryl Stearate
  • Sorbitan Stearate

Waxes as waterproofing/wear-enhancing agents

Polymeric waxes can be useful as both structuring agents and to provide good waterproof and long wear properties to formulations. Waxes used to improve transfer resistance and wear properties include VP/Eicosene Copolymer, Polyethylene, and Polyamide 3.

Waxes as SPF boosters

SPF-boosting waxes can increase the SPF and wash resistance of emulsion-based formulations. Best in class waxes include:

  • Tricontanyl/VP copolymer-260 percent boost using 3%
  • Siliconyl Candelilla-200 percent boost using 1%
  • C20-40 Alcohols-196 percent boost using 2.5%

Results can significantly vary depending on the amount used, the type of formulation, and the type of sunscreens used. Another thing to watch out for is that high levels of waxes can have a negative impact on skin feel.

Further reading:

  • Contemporary Formulation: Oil in Water Emulsifiers
  • Solubilizing Oils into Water
  • Sunny Days Ahead for Waterproof Enhancing Technologies
  • A Touch of Color: Historical and Contemporary Lipstick Formulation

The views, opinions and technical analyses presented here are those of the author or advertiser, and are not necessarily those of ULProspector.com or UL. The appearance of this content in the UL Prospector Knowledge Center does not constitute an endorsement by UL or its affiliates.

All content is subject to copyright and may not be reproduced without prior authorization from UL or the content author.

The content has been made available for informational and educational purposes only. While the editors of this site may verify the accuracy of its content from time to time, we assume no responsibility for errors made by the author, editorial staff or any other contributor.

UL does not make any representations or warranties with respect to the accuracy, applicability, fitness or completeness of the content. UL does not warrant the performance, effectiveness or applicability of sites listed or linked to in any content.

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Filed Under: Personal Care & Cosmetics Tagged With: Formulating Advice, Materials

About George Deckner

George Deckner brings over 40 years of experience as a formulating chemist to his role as a personal care and cosmetics industry expert at Prospector. His rich professional background in innovative product development, research, material science and exploratory formulation, as well as a passion for developing products that make people’s lives more comfortable and happy, inform the articles he writes for Knowledge.ULProspector.com.

In addition to lending his industry expertise to Prospector, George consults with personal care and cosmetics suppliers. He founded his consulting practice, Deckner Consulting Services, after retiring from Procter & Gamble in 2013, where he was a Victor Miles Research Fellow. While at Procter and Gamble, he worked in skin care product development, global fragrance development, and most recently oral care product development in the Oral Care Advanced Technology Innovation Group. Before being appointed a Victor Miles Research Fellow, he also served as Associate Director of Exploratory Formulation for skin care product development.

While at Procter & Gamble, George was one of the top inventors, with 354 granted and filed global patents (201 U.S. patents). He helped develop many of the core platform technologies used in skin care today with numerous products commercialized under the Olay, Bain de Soleil, Clearasil, Noxzema and SK2 brands.

Previously, George was a Senior Chemist and Manager in the area of skin care product development, as well as the Director of Exploratory Formulation for Charles of the Ritz Group. During this time, George received the President’s Cup Award for outstanding business contribution and developed numerous marketed skin care products under the Bain de Soleil, Jean Nate, Yves Saint Laurent and Charles of the Ritz Brands.

George is a current member of the Society of Cosmetic Chemists and is on the scientific advisory board for Cosmetics & Toiletries Magazine. He is a frequent guest lecturer for numerous key global suppliers, as well as for local and national SCC meetings.

George is an avid tennis player and follower of the sport. He lives in Cincinnati, Ohio.

Learn more about Deckner Consulting Services…

14 Responses to “Wax On, Wax Off: Understanding Cosmetic Wax Technology”

  1. Steven Puelo says:
    September 24, 2018 at 11:41 am

    Hello George
    The information you presented for SPF Boosting was interesting. Siliconyl Candleillate will provide a 200% boost with 1% usage is great.
    Can you share your data for these findings?
    Regards,
    Steven

  2. George Deckner says:
    September 24, 2018 at 1:46 pm

    The data is extrapolated from published in vitro data and is only an approximation. Results will also vary in different sunscreen formulations.

  3. mahboobe says:
    December 26, 2018 at 7:22 am

    Hello
    what is ingredients of cosmetic paraffin wax?

  4. Angie Pedersen says:
    January 2, 2019 at 10:28 am

    Hi Mahboobe,

    The ingredients would depend on the specific material. You can search for technical data on paraffin waxes in Prospector.

    Hope this helps!
    Angie
    Content Manager, Prospector Knowledge Center

  5. Menachem says:
    September 2, 2019 at 11:47 am

    Hi George,

    Can any natural wax that would biodegrade naturally be used for coating paper plates with a high temperature for water resistant?

    Thanks,

  6. George Deckner says:
    September 3, 2019 at 4:01 am

    For food application ingredients need to be GRAS or food approved. It also depends on what your definition of “natural ” is. Many GRAS wax ingredients used in packaging aren’t 100% natural.

  7. Joy says:
    April 17, 2020 at 2:42 pm

    Hi Geoge,

    According to your article: “Crystalline waxes provide good strength while amorphous waxes provide good oil binding properties.”

    I wonder how you classify crystalline and amorphous waxes? Is it similar to hard and soft wax?

    And how do you classify hard and soft wax?

    Thank you.

  8. George Deckner says:
    April 20, 2020 at 8:06 am

    Hi, Joy.

    No, crystalline and amorphous waxes are different. Crystalline waxes however tend to have higher melting points and form more brittle, harder gels with oils.

    Thanks for reading,
    George

  9. Anna says:
    June 3, 2020 at 4:17 am

    Hi,

    Could you advice on what I should mix beeswax with to make it sprayable? I have seen some spray waxes in markets but they contain a lot of ingredients so I’m not sure which ones take part in this and which ones have some other purpose.

    Thank you.

  10. George Deckner says:
    June 3, 2020 at 3:43 pm

    Hi, Anna!

    You need to melt the beeswax and emulsify it into water with rapid cooling to form an oil in water emulsion. These are fairly complex and I don’t suggest you try unless you have the experience.

    Thanks for reading,
    George

  11. John Ma says:
    October 27, 2020 at 10:10 am

    THIS IS MID AMERICA CHEMCIAL INC
    WHO IS LOOKING FOR WAX : Synthetic Wax 73.5%
    Candelilla Wax 3.0%
    Carnauba Wax 23.5%

    If you have wax as above formula, We would like purchase
    Substantial amount

  12. Rita Marks says:
    October 27, 2020 at 10:30 am

    Dear John. Please take a look on https://www.ulprospector.com for the products in which you have an interest. There’s a wealth of information available.

  13. Jeff says:
    May 20, 2021 at 12:55 pm

    Hi George,

    Can you please provide examples of crystalline wax and amorphous wax? Are there natural based amorphous wax and how would you consider Sunflower Seed Wax?

    Thank you much.

  14. George Deckner says:
    May 24, 2021 at 1:23 pm

    Dear Jeff:

    Microcrystalline wax is very amorphous compared with fatty alcohols like Stearyl or Behenyl alcohol. Sunflower wax is a mixture of crystalline and amorphous waxes.

    Thanks for reading,
    George

Comments are closed.

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