Prospector Knowledge Center Logo Prospector Knowledge Center Print Logo

Prospector Knowledge Center

Welcome to the blog for UL Prospector, the most comprehensive raw material search engine for product developers.

UL Logo UL Print Logo
  • Home
  • Sustainability
    • Articles
    • Webinars
  • Personal Care & Cosmetics
    • Articles
    • Webinars
    • Industry Search Engine
    • Videos
    • Podcasts
  • Plastics
    • Articles
    • Webinars
    • Industry Search Engine
  • Paint & Coatings
    • Articles
    • Webinars
    • Industry Search Engine
  • Cleaners
    • Articles
    • Webinars
    • Industry Search Engine
  • Food, Beverage & Nutrition
    • Articles
    • Webinars
    • Industry Search Engine
  • Lubricants
    • Articles
    • Industry Search Engine

Deep Frying and Alkyd Resins: Avoiding Saturated Aldehydes

Posted on August 15, 2016 by Ad Hofland — 1 comment

Share this article:     

What do deep frying and painting with alkyd resins have in common?

They both use polyunsaturated fatty acids (PUFAs), like soybean oil. These PUFAs can be  oxidized by airborne oxygen (constituting approximately 20 percent of the air surrounding us) to polyunsaturated hydroperoxides.

beta-cleavage

This process is catalyzed in alkyd paints by multivalent metal soaps, but it occurs spontaneously when deep frying at 220°C under atmospheric conditions.

However helpful these hydroperoxides are in the drying of alkyd paints, they can also decompose to harmful saturated and doubly unsaturated aldehydes, some of which may even be carcinogenic, as has been shown by  Grootveld et al.

The situation for deep frying is even worse. Suspicion of certain forms of carcinogenic activity has been reported after investigating workers in fish-and-chip shops, where dealing with a deep-frying pan is a daily job. The main suspect is an oxidation product of linoleic acid: α, ß, γ, δ -Decadienal.

y-compoundThis very reactive compound will immediately be released at 220°C from a deep-frying pan.

The good news is that hardly any of the nasty material will remain in the food.

Even better news is that this polyunsaturated aldehyde  is so reactive that it is very unlikely it will escape an evenly reactive matrix like a drying alkyd. It most certainly will co-react with radicals playing an intermediate role in a drying alkyd paint.

Fortunately, the same goes not only for α, ß, γ, δ –Decadienal, but also for other unsaturated aldehydes.h-compoundIn drying alkyds based on linolenic acid, another reactive compound, acrolein (above), can been seen due to its high vapour pressure, but only at very low ppb levels. Happily, linolenic acid is very seldom used in alkyds due to its tendency to cause yellowing.

It is good to know that aldehydes and their emissions are caused by the start of the oxidative drying process, where hydroperoxides are formed. Let’s call that process  initiation drying.

Other radical polymerization processes within an alkyd-like system where oxygen is not involved, we’ll designate propagation drying. That means aldehydes are not formed. Moieties that participate in this type of non-oxidative polymerization are methacrylic, fumaric and itaconic and also conjugated fatty acids. (Muizebelt has done quite a lot of work on this.3)

During propagation drying, not only are there no aldehydes formed on the parts that break off, but also no aldehydes form on the trunks. Since these α, ß, γ, δ –aldehyde trunks are the main cause of yellowing, it can be expected that the use of conjugated fatty acids also reduces an alkyd’s tendency for yellowing.

But that’s enough on the drying of alkyds. Let’s stick to deep frying.

The main aldehydes produced by heated cooking oil are:

  • Omega-3 fatty acid from linolenic acid (linseed oil) will yield propanal (propionaldehyde) and many unsaturated derivatives because it has three double bonds, of which two are conjugated, left after the hydroperoxide formation.
  • Omega-6 fatty acid from linoleic acid (soybean and sunflower oil) will yield hexanal (hexanaldehyde) and few unsaturated derivatives because it has only two conjugated double bonds left after the hydroperoxide formation.
  • Omega-9 fatty acid from oleic acid will yield nonanal (nonanaldehyde) but no unsaturated derivatives.

If only everything in life could be so simple.

In summary, deep fry in saturated fats and oils as much as possible. Olive oil and lard are good examples. Of course, when there is no heating involved, sunflower oil is the best choice.

The views, opinions and technical analyses presented here are those of the author or advertiser, and are not necessarily those of ULProspector.com or UL. The appearance of this content in the UL Prospector Knowledge Center does not constitute an endorsement by UL or its affiliates.

All content is subject to copyright and may not be reproduced without prior authorization from UL or the content author.

The content has been made available for informational and educational purposes only. While the editors of this site may verify the accuracy of its content from time to time, we assume no responsibility for errors made by the author, editorial staff or any other contributor.

UL does not make any representations or warranties with respect to the accuracy, applicability, fitness or completeness of the content. UL does not warrant the performance, effectiveness or applicability of sites listed or linked to in any content.

Share this article:     

Filed Under: Paint & Coatings

About Ad Hofland

Ad Hofland (60) has been working for DSM Coating Resins for 32 years. Of these 32 years he worked 27 years on alkyd emulsions and high solids alkyds. For 5 years he tried to differentiate and work for Powder Coatings, but he then realized that powder coatings are just alkyd emulsions lacking water and he returned to alkyds as Senior Research Scientist Sustainability. At the moment he is semi-retired but looking for opportunities and giving advice to parties that are working with alkyd resins. Also fatty acid modified polyurethane dispersions can be considered alkyd emulsions since these also dry by autoxidation and are also water based. The most recent paper giving an overview of the benefits of alkyds can be found in the journal Progress in Organic Coatings: Ad Hofland, Alkyd Resins, from down and out to alive and kicking, Progress in Organic Coatings, 2012, 73(4), pp. 235-240.

One Response to “Deep Frying and Alkyd Resins: Avoiding Saturated Aldehydes”

  1. Marc Hirsch says:
    August 16, 2016 at 8:19 am

    Nice overview of an established chemistry that still finds many novel tweaks for new applications. Readers may be interested in United Soybean Board: http://unitedsoybean.org/

Leave a Reply or Comment

Your email address will not be published. Required fields are marked *

Follow Prospector

  

Related Articles

More "Paint & Coatings" articles:
  • Don’t Get Caught by The Backlash, When the Coil is Unwound
  • Formulating Foolproof Waterbased Colorants
  • Adhesion Promoters 101
About Prospector
  • Company Information
  • Contact Us
  • Call for Knowledge Center Contributors
Industry Search Engines
  • Adhesives & Sealants
  • Food, Beverage & Nutrition
  • Graphic Arts & Inks
  • Household, Industrial & Institutional Cleaners
  • Lubricant & Metalworking Fluids
  • Paint & Coatings
  • Personal Care & Cosmetics
  • Plastics, Metals & Additives
Prospector

7930 Santa Fe, 3rd Floor
Overland Park, KS 66204 USA

Phone: 913-307-9010

UL and the UL logo are trademarks of UL LLC © 2023 All Rights Reserved. | Online Policies | Site Map
Find Ingredients Faster on ULProspector.com